Crafted for Uniform Melt Flow

Brass Coil Heaters

Eliminating Hot Spots for Uniform Melt Flow

Brass Coil Heaters

Zenheat’s Pressed in Brass Heaters utilize the superior thermal conductivity of brass to distribute heat evenly across the entire nozzle length.

By encasing the resistance coil in solid brass, we eliminate the aggressive temperature spikes and “cold zones” often found in standard open coil heaters.

This thermal uniformity is critical for processing temperature-sensitive polymers, ensuring a homogeneous melt and preventing material degradation or nozzle blockages.

Available in all Diameters with Insert Heater Sections With or Without T/C

Diameter Range Cross Sections
10mm – 60mm
1.5, 1.8, 3 X 3, 2.2 X 4.2
  • High-conductivity brass sheath ensures consistent temperature across the nozzle.

  •  Fully sealed design protects the internal coil from molten plastic ingress and moisture.

  • Machined internal diameter (ID) ensures a gap-free interference fit for maximum heat transfer efficiency.

  • Robust brass casing shields the delicate resistance wire from physical damage during installation and maintenance.

  • Superior heat dissipation prevents internal wire overheating, significantly increasing operational life.

  • Injection Molding
  • Mass Spectrometry
  • Air Heating
  • Medical /  Pharmaceutical 

The Zenheat Advantage

Beyond a component, you’re investing in a partnership.

We build reliability, performance, and precision into every product to ensure your process runs at its peak.

Reliability

Our components are built with #1 premium materials and rigorously tested to ensure optimal quality, maximum uptime and a long operational life.

Precision

We guarantee tight thermal tolerances and uniform heat distribution. This ensures your process stability and superior end-product quality.

Performance

Our products are designed for rapid thermal response and high energy efficiency, reducing your cycle times and lowering overall operational costs.

Customisation

We specialize in custom-engineering heating solutions tailored to your exact equipment, process, and performance requirements.

Application-Specific Heating Solutions

We don’t just build components; we engineer solutions.

Discover how Zenheat’s technology is optimized to solve the specific thermal challenges in your field.

Our inquiry process is fast, structured, and designed to save you time while 

maximizing performance.

Submit your requirements and our engineers will craft a solution built for 

precision, efficiency, and durability.

Your Project, Our Expertise —
Start with an Inquiry